Click here to listen to a brief summary of the article.

B4Plastics, a Belgian leader in bio-polymer architecture has chosen the SAMA Tools SAFA-219 Automatic Film Applicator, as its ally in the sustainable evolution of bio-materials.  This partnership emphasizes the importance of technological innovation sustained by cutting-edge tools for the validation and enhancement of bio-material production.

B4Plastics: Pioneers of Sustainability in Belgium

Based in Belgium, B4Plastics stands out in the field of bio materials. Their innovative approach aims to introduce niche materials for broad applications. The need to validate the formation of films from various polymeric materials in their own laboratory led them to choose the automatic film applicator, a vital tool for their research and development.

B4Plastics is a pioneering company at the forefront of the bio-economy revolution, dedicated to creating sustainable, environmentally-friendly alternatives to plastic.

This applicator has proven to be essential for B4Plastics, thanks to its ability to adapt to different needs and materials.  The device is compatible with various types of applicators, making it incredibly versatile when working with a wide range of bio-polymers. B4Plastics chose the automatic model instead of the manual one to ensure unparalleled repeatability and accuracy when forming polymer films and sheets.

Choosing an automatic applicator reflects the importance of standardization in laboratory processes, where result consistency is crucial.  The SAFA-219 model, known for its user-friendly design and high reliability, ensures that every sheet of film is produced according to the same high standards, a key element for material validation and subsequent up scaling.

As seen in the images below, a B4Plastics technician is using the automatic film applicator with bio-polymers.

SAMA Tools Automatic Film Applicator

Feedback and Impact

The collaboration between B4Plastics and SAMA Tools has been a successful one and we have received positive feedback from our client for the high quality of our products and ongoing support we provide.

B4Plastics says,

“The SAMA Tools product we are using is extremely efficient, sturdy, and versatile for research applications.”

This highlights how effective the film applicator is for their innovative applications.  To know more success stories and read other customer reviews, visit our testimonials page.

Watch this brief introductory video of our automatic film applicator to see how easy it is to use.

 

Conclusion

B4Plastics’ decision to implement the SAFA-219 automatic film applicator not only demonstrates their dedication to innovation and sustainability but also emphasizes the crucial role of advanced technologies in the bio materials industry.

As awareness of the environmental impact of plastic pollution grows, embracing the bio-economy becomes imperative for a sustainable future. B4Plastics‘ customers can transition to renewable resources and biodegradable materials, inspiring growing eco-conscious consumers and encouraging other businesses to follow suit.

The partnership with SAMA Tools opens up new possibilities, illustrating how technological innovation can effectively drive progress towards a greener future.

Stay ahead of the competition. See how the automatic film applicator can transform your production processes. Contact SAMA Tools at 0584/392342 or 392453 for a personal consultation.

 

In the world of quality control, precision and accuracy are paramount.  As a leading supplier of measuring tools and calibration services, S.A.M.A. Italia proudly presents four success stories that highlight the importance of quality across various industrial sectors.

Quality control in Oil & Gas

Inox Tech Spa, that specializes in the production of welded tubes for the oil and gas industry, took on the challenge of ensuring maximum quality and corrosion resistance in its products.

Inox Tech elevated its quality control standards, achieving excellent results.

How did they do it?

They accomplished it by using state-or-the-art measuring instruments provided by S.A.M.A. Italia, such as the digital carbon fiber caliper, portable roughness tester, ultrasonic thickness gauge, ultrasonic thickness gauge through paint with included software, and industrial LED negatoscope.

Pipe manufacturing Inox Tech Spa

Quality control in the resale of paints

 

Benjamin Paints, a paint retailer in Romania, has selected our color assessment cabinet to ensure the precision of paint color consistency. This tool has proven crucial for verifying that products align with customer specifications, particularly in collaboration with the American manufacturer Benjamin Moore.

Color assessment cabinets are not exclusive to paint manufacturers; even retailers can employ this tool to validate product conformity for their customers. For example, a paint retailer could use a color assessment cabinet to verify that paint samples received from manufacturers precisely match the color specified by the customer. This approach allows the retailer to ensure that the products they offer are accurate and meet customer expectations.

Click here to read How to achieve the right paint color?  Case study:  Benjamin Paints.

Case study Benjamin Paints


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Quality control in sheet metal production

Our third example is Dukometal SA.  It’s a Swiss company that is specialized in the production of stainless steel sheets and also offers high quality powder coating services.

By using SAMA Tools measuring instruments for coating thickness and adhesion control, Dukometal guarantees a final product of superior quality.

When addressing these kinds of quality control of coatings, it is essential to consider various factors. Comprehensive testing of the acquired coating is necessary to evaluate its resistance to cracking and peeling, achievable through the use of a cylindrical mandrel tester in compliance with ISO1519/ASTM D522/DIN53152 reference standards.

Furthermore, it is essential to verify the coating’s adhesion to ensure that the metal is not exposed due to detachment. therefore a cross hatch adhesion tester is recommended.  It is also important to check the coating thickness with a coating thickness tester to ensure uniformity.

If you want to explore the topic further, read Sheet metal manufactoring and quality control.

sama dukometal instruments

Quality control of the environment, health and safety and of the product

Our final success story brings us back to Italy with our client Ecol Studio Spa, who depends on S.A.M.A. Italia for the calibration of  it’s measuring instruments.  Guido Fornari, founder of the company and author of the 2019 book “Azienda, no problem”, knows the importance of choosing strategic partners that allow one to carry out their business in the best way possible.

Based on these premises, Ecol Studio has chosen S.A.M.A. Italia as a strategic partner for the purchase and calibration of measuring instruments since 2014.  The calibration and maintenance of Ecol instruments are performed in accordance with the reference technical standards and the recommendations of the control body (Accredia accredited tests).  This way, Ecol Studio can guarantee the maximum accuracy and reliability of its instruments.

Ecol Studio works with companies with ACCREDIA accredited analysis laboratories and is dedicated to various areas, such as accident and occupational disease prevention in the workplace and compliance with law and risk assessment for the production activity. It also helps companies comply with environmental regulations and improve their green and energy performance, offering reliable solutions and tests to create products and implement processes that comply with the required standards.

The article Ecol Studio Spa:  A storybook tale!, goes more into detail.

Ecol Studio: A success story

In the photo: Guido Fornari’s book with SAMA Tools pamphlet

In conclusion, we presented four success stories, covering a wide range of industries, from Oil & Gas to paint retail, sheet metal production, environmental, health and safety and product quality control.

All of these clients have found value in using our instruments and have achieved positive results in their respective fields.

We hope these stories inspire other companies to use our measuring and control tools to achieve equally positive results.

Read what many customers have to say about us, by clicking on the image below!

 

Feedback SAMA Tools

The Oil & Gas sector requires technologically advanced products, capable of operating in difficult environmental and climatic conditions. At the same time, when storing hazardous substances, preventive actions must be taken to reduce the risk of leaks. This certainly includes quality control procedures for Oil & Gas.

For example, tank corrosion can cause environmental contamination due to leaks. Based on this premise, each manufacturer must take care to inspect, service and calibrate their quality control equipment.

We are proud to be able to talk about one of our customers, who is a leading producer of welded pipes in the Oil & Gas market.

Quality control of welded tubes: Inox Tech Spa

Inox Tech S.p.A produces welded pipes (SAWL) in corrosion-resistant metal alloys (CRA). This Italian company, based in Lendinara was founded in 1989 and has evolved and specialized as a manufacturer and focuses on LNG, refineries and submarine applications with the highest quality standards, guaranteeing flexibility, reliability and effectiveness to all it’s customers.

Their main production line consists of thick welded tubes, with external diameters that can reach up to 110”, and with wall thicknesses of up to 70 mm. In addition to this particular line, they create solutions of smaller dimensions and thinner thicknesses, starting from an external diameter of 6”and wall thickness of 4 mm.

These pipes are mass-produced thanks to their recently renovated factory and first-rate technologies, which allows Inox Tech to reach a production capacity of 30,000 tons a year. The products obtained are only of the highest level, thanks to their API certification with the 3 monograms (API 5L, 5LC and 5LD), an ISO 9001 certified quality system, and various awards received from the most important companies in Oil & Gas such as: ExxonMobil, Shell, Total, and Saudi Aramco.

Inox Tech Spa

Copyright © Inox Tech SPA

The internal laboratory guarantees high quality standards

In addition to the certifications mentioned above, the Inox Tech plant is equipped with a quality system and related equipment that allows them to check the characteristics of the materials, the quality of the welds, to ensure compliance with the regulations and above all, to guarantee the highest quality products.

It also collaborates with an independant accredited laboratory, which is located inside its own factory.  This allows them to perform the destructive tests on the materials required “in house” to verify the chemical and mechanical properties.

Destructive Control

The destructive tests that are usually required for their products include:

  • Product / Chemical analysis
  • Pull tests at hot and room temperature
  • Crease tests
  • Impact tests to -196 ° C
  • Hardness tests
  • Standard corrosion tests (G48, G28, etc.)
  • Drop Weight Tear tests (DWTT)
  • Hydrogen Induced Cracking tests (HIC)
  • Sulphide Stress Cracking tests (SSC)

Non-destructive Control NDT

While the non-destructive tests carried out entirely by their internal personnel include:

  • Penetrating liquids
  • Manual ultrasound tests
  • Radiography (traditional and digital X-rays)
  • Magnetic detectors
  • Positive Material Identification tests (PMI)

 

Tubi Inox Tech Spa

Copyright © Inox Tech SPA

The stages of quality control at Inox Tech

We have already mentioned that Inox Tech is equipped with a certified quality system for all equipment and tools which therefore allows all quality control tests to be carried out internally.

Based on the test performed and what needs to be determined, quality control can be performed at every stage of the manufacturing process.

For example, if the goal is to determine the quality of raw materials, the test can be performed upon receiving the goods from suppliers. The welds can be verified as soon as they are completed, while the quality of the tube can be tested, as soon as it leaves the production line.

Having your own equipment and tools is a significant advantage, as it makes the company’s quality control system very efficient. Inox Tech also needs high-level quality control tools to make sure that all controls and inspections are accurate and reliable.

Oil & Gas Quality Control

Copyright © Inox Tech SPA

5 measuring and control instruments for the Oil & Gas sector

Inox Tech relies on SAMA Tools as a trusted partner and supplier of quality control tools to guarantee highly accurate and reliable results.

We offer them and all our customers, high quality control and measurement instruments, such as:

1. High quality carbon fiber digital caliper – SAM039

A great measuring tool to check geometric dimensions. The fact that it is made of carbon fiber makes it very light and comfortable for the operator, while still being considerably sturdy.

Calibro in carbonio SAMA Tools

SAM039

2. Portable surface roughness tester – SA6220

Surface roughness is essential to check the quality of the pipes. Portable roughness meters allow you to do this both on the production line and in the laboratory.

Rugosimetro portatile SA6220

SA6220

3. Precision ultrasonic thickness gauge – SAUT160

A professional tool to determine the wall thickness of pipes made by Inox Tech. The materials in question are Stainless Steel, Duplex, Super Duplex, Nickel Alloys, SS 6Mo, Carbon Steel and Low Alloy Steel.

Spessimetro SAMA Tools SAUT 160

SAUT 160

4. Through coating ultrasonic thickness gauge with software included – SAUT310D-SW

Because they are exposed to highly abrasive and corrosive environments, oil and gas pipes are generally protected by coatings and paints. This ultrasonic thickness gauge is able to work in “through paints” mode to detect the thickness of the underlying material.

Misuratore di spessori

SAUT 310D-SW

5. LED industrial viewer – SANEG-300/16

The industrial LED X-ray film viewer is essential for radiographic analysis, as it provides a reduction in energy in the form of heat, uniform light and superior durability while minimizing maintenance costs.

Negativoscopio SANEG-300/16

SANEG-300/16

Why choose SAMA Tools for your quality control?

Thanks to the ISO-9001 certified quality system, all SAMA Tools instruments are rigorously checked and inspected from the initial phases up to when it’s shipped to the customer. Furthermore, upon request, the instruments can be accompanied with a calibration report with reference to primary samples or by an ACCREDIA certificate.

In addition to the constant work of checking and inspecting our equipment, we are keen to assist our customers with the installation and during the first measurements, to accompany them throughout the most delicate phases of their tests. All-round technical assistance is our mission. This way, Inox Tech and all our customers, can learn concepts that go far beyond the simple reading of a manual.

The win-win strategy

A more personal collaboration, guided by mutual trust, makes work more enjoyable and helps to build a win-win relationship.

The strategy of winning together is a way of thinking and acting that leads us and our customers to build a sincere bond.

This is exactly what happened with Inox Tech.  Thanks to the kindness of their staff, we consider them as our special clients. Even though the ultimate commercial goal of any company continues to be the sale, this cannot be seen as a mere exchange of money.

The approach of S.A.M.A. Italia to the client is consultative. Therefore, we want to convey the value of the solutions we offer. We do this by placing the customer at the center of every conversation.

Closing thoughts

As you may have understood, our mission is to make customers reach high quality standards and we are really proud of our collaborative relationship that we’ve created over the years together with Inox Tech S.p.A.

Here you can find feedback from the many customers who have chosen us and we hope that you can soon become one of them, too.

Therefore, if you need help in choosing the best measuring instruments for your specific needs, and / or you need calibration reports (even on instruments of other brands), do not hesitate to contact our technical department.

You can call us at +39 0584/392342 – 0584/392453 or if you prefer, you can contact us in writing at sales@samatools.it.

The manufacturing of sheet metal plays a crucial role in creating a wide range of everyday items, including car bodies and appliance parts.  In the context of a highly competitive market, precision, uniformity, and quality are paramount.

The ultimate goal is to deliver products of the utmost quality.

Considering this, it’s evident that quality control (QC) is a fundamental element in reaching ever-higher standards and satisfying customer requirements. Keep reading to learn more.

What is sheet metal?

When we talk about sheet metal, we refer to a sheet derived from a roll of metal.  The advantages certainly include a great adaptability to numerous surface finishes at all levels with very low processing costs. In fact, it does not require additional machining operations, which is why it is used in various sectors.

sheet metal production

Photo by Canva Pro

Sheet metal manufacturing: production

Sheet metal manufacturing usually involves a series of processes that include laser cutting, stamping, bending, among others.

A process like stamping is usually divided into subprocesses that are necessary to achieve the final product.

  • Bending
  • Hemming
  • Blanking
  • Ironing
  • Curling
  • Piercing
  • Cutting
  • Stretching
  • Drawing
  • Reducing/necking
  • Embossing

Of course, with the most recent developments in manufacturing technology, sheet metal manufacturers have taken their skills to the next level.

By using CNC machines, they can now achieve the very complex geometries required by many applications while complying with the tightest tolerance specifications.

Sheet metal manufacturing: Every metal has a different use

The uses of sheet metal vary based on the type of metal being used.

It is certainly interesting to list some types and match them to the most suitable form of application.

What kind of metal is used to produce shop signs? What about the components of aerospace engines?

Let’s find out!

  • Carbon steel sheet is often used when corrosion is not a concern.  It can be used for anything from car bodies to store signs. The reason for its versatility is because it is relatively affordable and has superior tensile strength when compared with copper and aluminum.
  • Galvanized steel sheet is a form of carbon steel sheet metal that is frequently used in automotive parts and greenhouse equipment, buckets, irrigation pipe and marine vessels.
  • Stainless steel sheet is typically more expensive because it can withstand corrosion and is widely used in aerospace engine components, marine structures and vessels, pharmaceutical processing equipment and food handling equipment. Stainless steel sheet also has good aesthetic appeal that makes it popular for signage and appliances.
  • Aluminum sheet is lightweight and quite resistant to corrosion. Aluminum sheet is used for boat components, marine structures, cookware, automotive parts, and aerospace parts.
  • Finally, copper sheet is known for its electrical conductivity and is used in resistance welding equipment or certain types of battery systems. Because of its malleability and superior aesthetic qualities, it is also commonly used in home decor and other forms of artwork.

If you are interested in sheet metal production techniques, you can check out the free Masterclasses offered by the Italian company Dallan Spa.  They specialize in the production of profiling lines, punching machines and laser cutting of thin materials.

sheet metal processing

Photo by Canva Pro

Sheet metal manufacturing: Quality Control

However, to be competitive, sheet metal manufacturers can’t stop at basic processing. Especially when many of the parts they make will end up in important structural applications, including beams, cross sections, rail tracks, the body of different vehicles, and even the fuselage and airplane wings.

Among the things just mentioned, sheet metal manufacturers need to guarantee their products are strong and durable enough to cope with the operational demands of such applications.  They also have to make sure surfaces can resist exposure to extreme temperatures and harsh environments. Think of the components in the body of an airplane and you will get the idea.

How to make this possible?

Many people think quality control refers to identifying defective products and discarding them before sending a batch into the market.

However, according to ISO 9000:2015 section 3.6.2, quality is “the degree to which a set of inherent characteristics of an object fulfils requirements.” And this means that manufacturers must ensure that the parts are made to design specifications and will function properly.

Dimensional verification

Quality Control in the sheet metal industry usually involves the verification of dimensional properties such as straightness, flatness, circularity, concentricity, cylindricity, perpendicularity, parallelism, profile, and runout.

These dimensional properties are usually verified with measuring instruments such as calipers, micrometers, and the resulting measurements must fall within the expected tolerances.

But quality control in the sheet metal industry is not just about dimensional verification.

Destructive and non-destructive testing (NDT)

Manufacturers also need to guarantee hardness, strength, and durability. To do so, they need to verify those properties on the final product. This is generally done with destructive and non-destructive testing (NDT) control instruments, which include:

As mentioned above, surfaces must resist exposure to extreme temperatures and harsh environments, but metals are usually prone to change or lose their mechanical properties in these situations. We all have seen how corrosion attacks metal parts near the ocean.

dukometal sheet metal production

Photo by Canva Pro

Sheet metal manufacturing: corrosion resistance

Apart from using metals that may have a higher corrosion resistance, manufacturers can use some surface finish techniques like coating to improve these properties. Naturally, this also requires quality control to guarantee that it actually works.

Let’s look at the case of our customer Dukometal SA as an example.

Quality control for sheet metal coating: Dukometal SA

While Dukometal SA specializes in sheet metal manufacturing with stainless steels, they offer a powder coating service they call “Thermopowdering” which they use to provide an even higher level of quality.

Dukometal SA’s powder coating is a type of thermosetting powder coating typically applied by electrostatic spray deposition (ESD) and then cured under heat.

They offer specific advantages, such as:

  • Emitting little or no volatile organic compounds (VOC), unlike liquid coatings.
  • Creating a more durable finish than conventional paint.
  • Producing much thicker coatings than conventional liquid coatings without running or sagging.
  • They can be recycled, so it is possible to achieve nearly 100% use of the coating.
  • Capital equipment and operating costs for a powder line are generally less than for conventional liquid lines.
  • Horizontally and vertically powder-coated surfaces have a more uniform appearance than liquid coated items.
  • A wide range of specialty effects can be achieved that would otherwise be impossible with other coating processes.

Dukometal SA quality control

When it comes to the quality control of these types of coatings, several aspects must be considered.

The coating obtained needs to be tested for crack resistance and the stripping performance. This can be done with a Cylindrical Mandrel Tester which should be in compliance with standards ISO1519 / ASTM D522 / DIN53152.

Adhesion of the coating is also critical. This will ensure the metal is not exposed caused by coating peeling. Therefore, a cross hatch adhesion tester is recommended.

Coating thickness is verified with a coating thickness tester to guarantee the uniformity of the coating.

The properties of powder coatings need to be determined before, during and after the temperature induced curing step to understand how a certain formulation will work with a specific processing step, as well as the actual application of the finished part. Therefore, Dukometal SA relies on our portable pH and conductivity meter to verify anywhere and anytime they need it.

sama dukometal instruments

Instrument calibration

It is also important to keep all these instruments calibrated, otherwise false results could mislead the quality control inspections.  This is why we not only provide our calibration services to Dukometal SA but also to all our customers.

Calibration banner

We’ve come to the end of this article on sheet metal manufacturing and quality control.  If you’ve found it interesting, you can share it with your colleagues and on social media. Content is even more useful when it is shared with others.

For all your measuring needs or our calibration services, you can call to speak with our technicians, or email us, if you prefer.

We are here to assist you.  Contact us now.

Today, Ecol Studio Spa is a well-known company that works in various areas including health and safety in the workplace, but this company also does much more. Let’s read on to find out more.

All our customers have different stories. Some are described on their websites; others are found in books. This is the case of Ecol Studio Spa and through its founding member, we are able to read the pages related to its history, which is chalk-full of events and difficulties which were faced and eventually overcome.

The origins

Back in 1982, Guido Fornari and his two friends, founded Ecol Studio, located in Garfagnana, Lucca, in the splendid region of Tuscany.

It was a very small company that worked in environmental analysis.

Initially, the income generated was not enough to meet the needs of three families, and eventually the three friends parted ways.

Guido pressed on, also working in another company to make ends meet, but without ever losing sight of his biggest goal: to make a billion lire in 10 years!

The dream began to take shape five years later, when Ecol Studio expanded, making use of trained staff such as Mario Santi, an employee who became a very important technical figure for the company.

From that moment on, the company has grown exponentially, both in the number of collaborators, offices opened in the area and of course, in turnover, which exceeded the initial target even before the hoped for 10 year mark.

In photo: the book by Guido Fornari with SAMA Tools material

Ecol Studio today, not only health and safety

Today Ecol Studio assists the growth of companies to implement policies aimed at sustainable development.

The analysis laboratories are ACCREDIA certified, in compliance with the UNI CEI EN ISO / IEC 17025: 2018 reference standard.

The main operational areas of the company are:

Health and safety with regularly calibrated measuring instruments

Ecol Studio has always promoted prevention in the workplace, to avoid accidents and occupational diseases and ensure the physical, mental and social well-being of each worker.

It assists companies in compliance with the laws, to avoid sanctions and implement organizational and management models.

The company prepares the DVR, the risk assessment document in relation to the production activity carried out and the dangers present. In addition, Ecol carries out all the necessary measurements, with high-performance and regularly calibrated measuring instruments.

Examples of measurements include:

  • Ergonomics and manual and mechanical use
  • Noise, vibrations, electromagnetic fields, optical radiation
  • Confined environments
  • Microclimate
  • Electrical risk etc.
health and safety sector

In photo: some of the application fields of Ecol Studio

Environment

Ecol Studio also aims to assist companies with compliance concerning environmental regulations and to improve their green and energy performance.

These are always very delicate processes that require monitoring, compliance with delivery times and the presentation of practices.

Ecol manages everything by collaborating with the relevant bodies.

Product quality

Ecol Studio offers reliable solutions and tests to create products and implement processes that comply with the required standards, following the constantly evolving current legislation.

The generational transition of Ecol Studio

In 2021 Guido Fornari published the book entitled: “Da un sogno a multinazionale” where he writes about how he managed the generational transition of the company, by allowing his two sons to work in the company. One of his two sons, Claudio Fornari, “ate, breathed and slept” the company as a child and also had important experiences outside the family business; he was then able to reinterpret his path in an original way, gradually assisting his father at the helm of the company.

Over the years, the other son expressed a desire to create a different business and left the company.

It is a good story to read about and reflect on. It also sends a very clear message: “Children can be a great opportunity for a family business, just as the company represents a great opportunity for them. However, there must be no obligation, no pressure, no ones destiny is already written.”

In 2021, Ecol Studio S.p.A. also joined the Lifeanalytics group, contributing to the development of the largest network of laboratories in Italy at the service of companies.

“The more we are, the better we make the world! … In the last forty years, teamwork has allowed us to achieve extraordinary results together, along with our customers … Today, the same vision and the same culture allow us to take a step forward: the partnership between Lifeanalytics and Ecol Studio represents a strategic union of companies” Cit. Guido Fornari

ecol studio history

In photo: the history steps of of Ecol Studio

Ecol Studio collaborates with S.A.M.A. Italia to keep their measuring instruments always calibrated.

Guido Fornari, in his book: “Azienda no problem” of 2019, affirms the importance of choosing strategic partners, which allows you to conduct your business in the best and most proficient way possible.

“When it comes to professionals, surround yourself with the best if you want great performance. It is useless to save by relying on someone with little experience … It is your responsibility to choose the best partners”

Based on these premises, Ecol Studio has chosen S.A.M.A. Italia as a strategic partner for the purchase and calibration of measuring instruments since 2014.

The calibration and maintenance of Ecol instruments are performed in accordance with the reference technical standards and the recommendations of the control body (Accredia accredited tests).

SAMA Tools measuring instruments

The business areas in which S.A.M.A. Italia operates are many, including the monitoring, testing and control for the measurement of Temperature, Pressure, Relative Humidity, Air Quality, CO and CO2, Microclimate, Photo-radiometry, Air Speed, Acoustics and Vibrations.

The brand we recommend, in addition to our own SAMA Tools brand-name instruments, is Delta Ohm, an Italian company specialized in the parameters described above, of which we are authorized resellers in many regions of Italy.

sama italia and delta ohm

Photo by www.canva.com: SAMA Tools and Delta Ohm

Measuring instruments calibration service

In addition to measuring instruments, we also offer calibration services on other brands of instruments.

We are talking about both standard calibration reports with reference to acknowledged samples which we directly supply, and ACCREDIA certificates.

We are very careful to select accredited calibration centers with modern laboratories equipped with state-of-the-art equipment.

Delta Ohm is accredited for physical quantities, such as Temperature, Humidity, Pressure, Air Velocity, Acoustics, Photo radiometry. Therefore, we are able to provide our customers with complete kits of instruments with subsequent periodic calibrations.

Our mission

Our mission is to assist customers in their quality control activities, and we are committed to providing the best solutions to meet their individual needs, as in the case of Ecol Studio Spa.

Do you need help with measuring tools to ensure high accuracy and high quality? Are you looking for advice on the best instrument for your specific needs? Don’t hesitate to contact our technical department!

Call us at 05843923420584392453 or write us at sales@samatools.it

Measuring and calibration instruments are used by the Control & Quality departments of companies which operate in very different sectors.

DKC is a solid and well-established company that has been creating solutions and designs in the electrical engineering and industrial automation sector since 1998 and has chosen our instruments to guarantee even greater efficiency regarding a particular area of its production: cable holder systems, a debut in its field and still the flagship of the company.

The range of ducts and accessories for cable protection is characterized primarily by its versatility which, with high performance, allows the systems to be applicable in various sectors, from civil to industrial.

Therefore, versatility goes hand in hand with maximum accuracy and high precision standards.

The value of these characteristics emerges above all when it comes to small spaces or infrastructures where the cable-carrying systems determine proper operational activities. An example is the data processing centre, which requires optimal use of space to contain as much operating equipment within the permitted temperature range.

Therefore, it is through the control of precision levels, in regards to the production and installation of components for the protection of cables, that translates into high quality results.

But how can this process be guaranteed?

Measuring and calibration instruments. Production department

In photo: DKC production department

How to control accuracy during production and installation?

The answer to this question is simpler than many may think, since controlling accuracy only takes using highly accurate measuring instruments.

Of course, there are many measuring instruments for different purposes. For example, thermometers, speedometers, and even a simple clock are measuring instruments. But in order to control accuracy during the production and installation of infrastructure components, such as electrical installations, IT infrastructures and industrial automation elements, other measuring devices are required.

Some common measuring instruments used for the applications mentioned above include:

Measuring and calibration instruments. Mechanical field sama tools

In photo: SAMA Tools instruments list – mechanical field

How do measuring instruments guarantee accuracy?

In order get the highest accuracy from your measuring devices two important aspects need to be considered

Firstly, the chosen supplier must produce high quality tools based on international standards. With this in mind, we can proudly claim that SAMA Italia is UNI EN ISO 9001 certified and supplies measuring instruments ensuring both high quality and competitive prices.

Another fundamental element is instrument calibration. Calibration allows accuracy verification with reference to known samples, by reporting the difference between the value detected by the instrument and the known value of the reference sample to determine the accuracy of the instrument. Comparison should always be done on the basis of standards to guarantee compliance.

Once again, we are proud to say that we offer our customers a calibration service with laboratory test reports and/or ACCREDIA calibration certificates on our own product range or on equipment already possessed by your company.

High accuracy and high quality at DKC Group

With over 20 years of history and a DNA characterized by technological innovation, green transition, know-how and training, DKC Group is a point of reference for creating solutions and designs in the electrical engineering and industrial automation sector and has been active since 1998 with cable holder systems.

Thanks to a vision based on the evolution and innovation of the main international markets and a courageous acquisition policy, the Group has constantly grown and expanded its product line, such as cable protection and the distribution and accumulation of energy solutions.

Measuring and calibration instruments. DKC production

In photo: a particular of DKC production

The company currently offers its customers a wide range of solutions, which include:

  • Cable protection systems with metallic ducts.
  • Solutions for outdoor installations and LV systems.
  • Metal and plastic protection systems.
  • Air-conditioned rack cabinet systems for data management.
  • Energy transport and distribution solutions.
  • Solutions for electrical distribution boards.
  • Energy conversion systems.
  • Automation and energy distribution solutions.
  • Air conditioning solutions for electrical panels.

All these products are intended for the electrical plant engineering, distribution, IT infrastructure and industrial automation industries.

Therefore, DKC Group’s goal is to ensure high levels of precision, which translates into high quality in the areas mentioned above.

To ensure the achievement of the highest standards of accuracy, DKC Europe turned to us for the following supply of important measuring instruments:

Furthermore, DKC Europe has also chosen us for the calibration of instruments, in order to achieve the best performance with certified values, recognized by authoritative organizations, such as Accredia.

Measuring and calibration instruments. DKC particular production

In photo: DKC particular production – High accuracy

Final thoughts

Apart from measuring instruments such as calipers, dial indicators, micrometers and steel gauge blocks, we offer a wide variety of non-destructive testing tools for different purposes.

Because our mission is to support our customers in their quality control activities, we strive to provide them with the best solutions to satisfy their needs, as we have for DKC Europe.

DKC Europe is a good example that shows how customer satisfaction is our main goal and that we would be more than happy to see you become one of them.

Therefore, if you need help with measuring instruments to guarantee high accuracy and high quality or would like advice on the best instrument for your specific needs; do not hesitate to contact our technical department.

You can reach us at 0584/3923420584/392453 or, alternatively, contact us in writing at sales@samatools.it.

 

It is known that there are very high and demanding standards for lift equipment safety. Of course, dealing with the public’s wellbeing requires the following safety regulations and guidelines.

The EU Lift Directive 2014/33/EU provides the guidelines for the safety and reliability of “lifts permanently serving buildings and constructions”.

The directive defines a lift as “a lifting appliance serving specific levels, having a carrier moving along guides which are rigid and inclined at an angle of more than 15 degrees to the horizontal, intended for the transport of persons, persons and goods, goods alone if the carrier is accessible, that is to say a person may enter it without difficulty, and fitted with controls situated inside the carrier or within reach of a person inside the carrier.”

Other devices covered by the directive include:

  • Devices for locking landing doors.
  • Devices to prevent falls referred to in Section 3.2 of Annex I to prevent the car from falling or unchecked upward movements.
  • Speed limiting devices.
  • Energy-absorbing shock absorbers: both nonlinear and with rebound damping and energy dissipating shock absorbers.
  • Safety devices fitted to the hydraulic power circuit jacks to prevent falls.
  • Electric safety devices like safety switches containing electronic components.

How does this affect manufacturers and service providers?

The application of the directive described above means that manufacturers and service providers need to comply with the directive requirements in order to get certified and to ensure that their clients and final consumers are safe.

The manufacturer or service provider must take several measures to comply with the Lift Directive 2014/33/EU.

There are different steps the manufacturer or service provider needs to take in order to comply with the Lift Directive 2014/33/EU. We will now focus on one of these important steps:  the verification and certification of lifts.

EU Lift Directive

Photo by www.canva.com

Lift verification and certification according to Lift Directive 2014/33/EU

Lift verification and certification according to the directive involves a series of activities that focus on guaranteeing safety and reliability. The most relevant are:

Design verification

It refers to evaluating diagrams and specifications regarding applicable codes, standards, purchasing specifications and legal requirements.

Lift certification

In order for a lift to be certified, a series of tests and inspections are carried out on a series of specifications, codes, directives and norms applicable to lifts and their components.

Lift inspections and audits

Performing inspections and audits correctly requires a thorough examination of the mechanical, structural, electrical and safety systems, including cables and chains.

Final lift test

This is the last step of an inspection, since it refers to supervising the performance tests independently in order to guarantee that the parameters measured are correct for safe operation.

The transposition of the lift directive with Presidential Decree 23/2017

The Presidential Decree 23/2017 was published in the Official Gazette on 03/15/2017. It refers to the “Regulation concerning amendments of the President of the Republic decree of 30 April 1999, n. 162, for the implementation of Directive 2014/33 / EU relating to lifts, their safety components and their operation”.

ALPI, tthe Association of Certification and Inspection Laboratories and Bodies, has published an extract from the Official Gazette of 03/15/2017 no. 62 on its website, containing the new “Lift Decree 2017”.

Other important updates on lifts are available on the Assocert website (Italian Association for the Support and Control of Product Conformity of Professions and Certifications).

For several years now, our company has an ongoing agreement with Assocert associates, on the basis of which we offer our instruments at special discounted prices.

Write to sales@samatools.it for more details.

Lift verification and certification with Check Ingegneria e Servizi

Check Ingegneria e Servizi is an Italian company that performs inspections and certifies lifts, required by the D.P.R. April 30, 1999 no. 162.

In fact, their main objective is to guarantee that the lift safety devices and its other systems work properly.

Therefore, some of their main activities include:

  • Performing inspections and certifying lifts required by the D.P.R. April 30, 1999 no. 162.
  • Checking cranes and other kinds of lifting equipment (required by the Ministerial Decree of 11 April 2011).
  • Implementing fire prevention and periodically inspecting grounding systems.
  • Inspecting motorized gates according to the Machinery Directive 2006/42/CE.

 

Check ingegneria e servizi

Photo da www.checkingegneria.it

 

Therefore, Check Engineering and Services takes lift verification and certification very seriously in order to guarantee safety.

They offer biannual inspections on lifts and lifting platforms which guarantees client compliance with the Presidential Decree.

As described above, all these verifications require different tests and measurements. Therefore, precise and reliable equipment is required to ensure that the results guarantee the safety required. A false result or inaccurate measurement may be catastrophic.

SAMA Tools Lift Industry Instrument Kit: The solution

Check Ingegneria e Servizi has chosen our lift instrument kit to carry out lift inspections and certifications for their clients to ensure compliance with the European directive and the Presidential Decree described above. Our kit is also compliant with the Lift Directive 2014/33/EU, and includes all of the necessary tools:

  • an analog force gauge
  • a tachometer
  • a luxmeter
  • a pressure gauge
  • an insulation tester
  • a clamp meter
  • an IP67 Caliper

All these instruments are supplied in a convenient carrying case with the corresponding calibration report.

In addition, Check Ingegneria e Servizi relies on S.A.M.A. Italia to keep their instruments calibrated by sending them to us periodically for certification.

Calibration plays an important role in guaranteeing that their activities provide highly accurate results. You can learn more about instrument calibration here.

Periodic verification of the lift directive

As we’ve already mentioned, in addition to instruments for lift inspections and certifications, we offer a wide variety of non-destructive testing tools and measuring instruments for different purposes, in the mechanical field.

Because our mission is to assist our customers in their quality control activities, we strive to provide them with the best solutions every day.  You can read some of our customer feedback here .

Check Ingegneria e Servizi is one of many companies that have trusted us with their business and is always attentive to quality control.

Therefore, if you need help with lift industry instruments or would like advice on the best instrument for your specific needs, do not hesitate to contact our technical department.

You can reach us at 0584/392342 – 0584/392453 or, alternatively, fill in the online form to contact us in writing.

 

 

In the precision machining industry, there are a good number of aspects to consider in order to achieve the best possible results. Otherwise…


Not everybody knows the relationship between lift inspection and instrument calibration. Lifts, also called elevators, have been part of human life for many years and people often take for granted all that is behind their proper operation and safety.

First of all, there are different types of lifts and they operate according to the purpose of their use. This means that some of them are used for lifting people, others cargo, and so on.

Among the most common types, there are:

  •  Lifts for people transportation
  •  Lifts for disabled people
  •  Freight lifts
  •  Construction lifts
  •  Facade lifts
  •  Hydraulic lifts
  •  Cable lifts
Lift Inspection and Instrument Calibration

Photo by Canva (www.canva.com)

Of course, all of them require to meet some operational and safety standards, and here is where inspection and certification are important.

What is lift inspection?

Lift inspection involves a series of activities that are meant to help verify the conditions of the lift systems in order to certify they are operating as expected and in accordance to operational, health and safety standards.

These activities cover inspection of the site before commissioning and installation, inspection of systems in operation and other complementary inspections such as environmental impact.

How is lift inspection performed?

To perform properly a lift inspection, several tools and instruments are needed, and the choice of instruments used in each inspection will depend on the system being inspected.

For example, part of the inspection may not require any instruments, since it may be only a visual inspection to assess the general state of the components of the elevator. However, while testing specific systems like the power supply, measuring instruments like an AC/DC Clamp Meter may come in handy.

They general idea is to measure the operational parameters of the system at the moment of the inspection and comparing with the expected values for a proper and safe operation, hence the importance of having high-quality properly calibrated instruments to perform the inspection.

 

Here is the complete KIT for lift inspection

One of the most popular solutions proposed by SAMA Tools is the Complete Kit for the Lift Directive.

The tools contained in the KIT complie with the requirements of directive 2014/33 / EU and includes calibration reports.

Watch the Kit in the video below!

 

Why is instrument calibration so important?

Apart from complying with UNI EN ISO 9001, which in section 7.6 deals with the management of the measuring equipment, instrument calibration and adjustment will guarantee that the results you are obtaining are reliable.

Therefore, the information collected during the inspection can be used to certify the proper operation of the lift or to identify any possible malfunction of it and take the corresponding measures.

Using instruments that are not properly calibrated during inspection may result in false information that may lead to keep a malfunctioning lift in operation. Obviously, this represents a safety hazard, and it could lead to serious problems such as:

  • Injuries or even death.
  • Loss of reputation for the inspecting and operating companies.
  • Increased costs due to extra maintenance and repair activities.
  • Financial loss due to legal actions against the inspecting and operating company.

It may sound dramatic, but it is a reality.

Calibration report

Lift Inspection by Sidelmed S.P.A.

Sidelmed S.P.A is a company that mainly operates in the sector of systems and products certification.

They currently have three major authorizations in the lifts sector, including:

  • Lift checks by the Ministry of Economic Development.
  • Grounding electric systems inspections by the Ministry of Economic Development.
  • Working teams verifications by the Ministry of Labour.

Therefore, these authorizations, together with their 120 technical experts and 21 years of experience make Sidelmed S.P.A. the top entity for lift inspection and certification, serving around 27000 clients in the public and private sectors.

Of course, knowing their craft very well, they make sure they use high-quality tools and instruments to guarantee the reliability of their inspections and certifications.

The instruments they frequently use during inspections include:

  • AC/DC Clamp Meters
  • Insulation testers
  • Tachometers
  • Pressure gauges

Of course, this is only a limited list of all the equipment that is required to cover all the inspection activities. However, the most important is that their code of ethics include making sure that the information provided is trustworthy and their certifications are fully reliable.

Sidelmed Spa systems and products certification

How does Sidelmed S.P.A. guarantee their reliability?

Lift inspection and instrument calibration go hand by hand when it comes to guaranteeing reliability. To make sure their tools and instruments are fit for the inspection tasks Sidelmed S.P.A. trusts SAMA Tools for the required periodic calibration and adjustment.

Since 2018 we have verified the correctness of all their instruments, thus collaborating with them in the matters of instrument and equipment management. This has resulted in a close and long-lasting relationship, the same type of relationship we strive to build with all our customers.

customer satisfation

Photo by Canva (www.canva.com)

We offer a comprehensive service that can be provided in-house or by sending the equipment to our premises.

The service includes laboratory test reports and/or ACCREDIA calibration certificates for our own instruments or equipment already possessed by our customers.

You can learn more about this service by clicking here.

Final thoughts

Apart from instruments for the lift industry and calibration services, we offer a wide variety of non-destructive testing tools for different purposes.

Because our mission is to support our customers in their quality control activities, we strive to provide them with the best solutions to cover their needs.

Sidelmed S.P.A. is a good example that customer’s satisfaction is our main goal, and we would be more than happy to see you becoming one of them.

So, if you need help with lift inspection instruments and their calibration, or would like advice on the best instrument for your specific case, do not hesitate to contact our technical department.

You can call us at 0584/392342 – 0584/392453 or, alternatively, fill in the online form to contact us in writing.